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Custom Product Boxes
with UV Coating and Die-Cutting

Fully customizable boxes for retail, e-commerce, and gift packaging

Key Features

Versatile Custom Box Solutions for Any Product

Custom product boxes offer unlimited design possibilities for your brand.  Unlike standard stock boxes, custom boxes are built to your exact specifications: size, structure, material, printing, and finishing.

Whether you need retail packaging for store shelves, e-commerce shipping  boxes, or gift packaging, custom boxes provide the flexibility to create packaging that perfectly fits your product and brand identity.

Our custom box printing services include UV spot varnish, die-cut windows, custom shapes, and various closure styles. From simple tuck-end boxes to complex structural designs, we handle projects from 100 to 100,000+ units.

Custom Box Styles & Structures

Tuck-End Boxes
Straight or reverse tuck. Simple assembly. Popular for retail products, cosmetics, food packaging.

Auto-Lock Bottom
Self-locking bottom flap for quick assembly. Ideal for e-commerce and retail.

Display Boxes (Header Cards)
Hanging header with product display window. Perfect for retail peg displays.

Two-Piece (Lid & Base)
Separate lid and base. Premium presentation for gift boxes and product kits.

Sleeve Boxes
Outer sleeve slides over inner tray. Elegant reveal effect for luxury products.

Pillow Boxes
Curved structure for small gifts, jewelry, accessories, party favors.

Gable Boxes
Built-in handle for take-away packaging. Popular for food, gifts, party favors.

Custom Box Material Options

Paper Stocks:
Finishing:

Design & Finishing Options

  • Window Cutouts — Die-cut windows with clear PET film to showcase product
  • Custom Die-Cutting — Unique box shapes, curved edges, custom outlines
  • Spot UV Varnish — Glossy highlights on logos, text, or patterns
  • Foil Stamping — Metallic gold, silver, or holographic accents
  • Embossing — Raised textures for premium tactile branding
  • Perforation — Easy-tear sections for coupons or hang tabs
  • Scoring — Precise fold lines for clean assembly

Custom Box Use Cases by Industry

E-Commerce & Shipping
Branded unboxing experience. Custom mailer boxes with logo printing and protective inserts.

Retail Packaging
Point-of-sale boxes optimized for shelf display. Clear windows, vibrant printing, hang tabs.

Cosmetics & Beauty
Product boxes for skincare, makeup, perfumes. UV coating and foil stamping for luxury appeal.

Food & Beverage
Safe food-grade packaging for bakery, chocolate, tea, coffee. Grease-resistant options available.

Electronics & Tech
Protective packaging for gadgets, accessories, cables. Custom foam inserts and compartments.

Gift Boxes
Special occasion packaging for corporate gifts, holidays, weddings, events.

Production Specifications

Size Range: 50mm x 50mm minimum to 600mm x 800mm maximum
Material Thickness: 250gsm – 400gsm (standard), corrugated available
Minimum Order: 100 units (digital printing), 500 units (offset printing)
Production Time: 10-15 business days standard
Printing: Full-color CMYK, Pantone matching, white ink (on kraft)
Assembly: Ships flat for cost-effective storage and shipping

Benefits of Custom Product Boxes

Perfect Fit : Designed to your exact product dimensions. No wasted space, better protection.

Brand Differentiation : Stand out on retail shelves with unique design, colors, and finishes.

Cost-Effective : Optimize material usage. Flat-pack shipping reduces logistics costs.

Custom Box Frequently Asked Questions

Q: What’s the minimum order quantity for custom boxes?
A: 100 units for digital printing, 500 units for offset printing (more economical per unit).

Q: Can I get a physical sample before production?
A: Yes, we can produce die-cut samples or provide similar stock samples to verify structure and size.

Q: What file format do you need for printing?
A: Vector files (AI, PDF) preferred. We provide dieline templates for your designer.

Q: Can you print on kraft (brown) paper?
A: Yes, we offer kraft board with full-color printing or white ink base for vibrant colors.

Q: Do custom boxes ship flat or assembled?
A: Boxes ship flat to reduce shipping costs. Assembly is quick and simple.

Get a Custom Box Quote
from DABB Print

Tell us your box requirements: dimensions, quantity, material preferences, and finishing options.